Known Issues

Common problems, Technical Service Bulletins (TSBs), and proven solutions for Sprinter vans

Severity:safety major moderate minor

All Systems Engine Drivetrain Electrical Brakes Suspension HVAC Body Fuel System

Engine2007-2018

Intake Manifold Swirl Motor Failure

The intake manifold swirl flap actuator motor can fail, causing check engine lights and reduced performance. Common on OM642 engines.

TSB: LI54.10-P-056307

Engine2007-2018

Black Death - Injector Seal Leak

A common and serious issue where fuel injector seals fail, allowing combustion gases to escape. Called "Black Death" due to the black carbon deposits that form around the injectors.

Drivetrain2002-2018

Transmission Conductor Plate Failure

The NAG1 (722.6) transmission conductor plate contains electronics that control shift solenoids. These can fail due to heat and age, causing transmission issues.