OM642 EGR Valve Remove/Install — NCV3 Model 906
Mercedes-Benz Sprinter NCV3 (Model 906) · Engine 642.992 (3.0L V6 CDI)
Workshop-style remove-and-install procedure for the OM642 exhaust gas recirculation positioner (Y27/11) on the NCV3 Sprinter Model 906. Covers coolant pressure relief, hose clamp-off, EGR positioner removal, sealing-ring replacement, the 8 Nm valve-to-housing torque spec, and the post-install leak test.
Related Fault Codes
Diagnostic trouble codes this procedure can resolve:
- P0401Exhaust Gas Recirculation (EGR) Flow Insufficient
- P0402Exhaust Gas Recirculation (EGR) Flow Excessive
- P0403Exhaust gas recirculation control circuit malfunction
- P0404Exhaust gas recirculation control range/performance
- P0405Exhaust gas recirculation sensor A circuit low
- P0406Exhaust gas recirculation sensor A circuit high
- P0489Electrical / Power Supply / Sensor Circuit Fault
- P0490Electrical / Power Supply / Sensor Circuit Fault
- P1470Electrical / Power Supply / Sensor Circuit Fault
- P1471Electrical / Power Supply / Sensor Circuit Fault
Known Issues
Documented Sprinter failures related to this repair: